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565ritfix [2014/06/21 21:20]
n1eu
565ritfix [2015/04/02 12:45] (current)
n1eu
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 **January 2014 - N1EU** **January 2014 - N1EU**
  
-I had the Ten-Tec "step 3" repair above performed on my Orion but it failed again after several months. ​ I decided to try K4ZNO'​s above fix.  I applied the silver conductive grease to the encoder stake pin connector as well as the two vfo encoder connector pairs. ​ You need to remove the front panel and the logic board per the V2 mod instructions. ​ Remove the knobs on the 6 small encoders (see separate knob removal instructions). ​ Remove the screws securing the grounding wire/lugs to the vfo encoders and remove the cables/​connectors from the vfo encoders. ​ You then need to remove the ~40 screws securing the front panel pcb in order to lift it up to gain access to remove the threaded nylon bushings securing the 6 encoders to the front panel pcb - use 1/2 in nut driver. ​ You can then lift up the encoder board. ​ I applied the grease with a tooth pick, carefully dabbing each pin.  Be very stingy with the grease because it will really spread and ooze out after you remake the connections. ​ When you reassemble, be very careful to not over-tighten the threaded nylon bushings on the 6 encoders or the push switch action will be impaired and control rotation will not be smooth. ​ I would say the job start to finish can be performed in about an hour and there'​s nothing particularly difficult about it.  I will report back in several months if the fix held.+I had the Ten-Tec "step 3" repair above performed on my Orion but it failed again after several months. ​ I decided to try K4ZNO'​s above fix.  I applied the silver conductive grease to the encoder stake pin connector as well as the two vfo encoder connector pairs. ​ You need to remove the front panel and the logic board per the V2 mod instructions. ​ Remove the knobs on the 6 small encoders (see separate knob removal instructions). ​ Remove the screws securing the grounding wire/lugs to the vfo encoders and remove the cables/​connectors from the vfo encoders. ​ You then need to remove the 36 screws securing the front panel pcb in order to lift it up to gain access to remove the threaded nylon bushings securing the 6 encoders to the front panel pcb - use 1/2 in nut driver. ​ You can then lift up the encoder board. ​ I applied the grease with a tooth pick, carefully dabbing each pin.  Be very stingy with the grease because it will really spread and ooze out after you remake the connections ​and WILL cause short circuits in the future. ​ In fact, you should make/break the connection several times and then carefully clean off the oozed out grease.  When you reassemble ​everything, be very careful to not over-tighten the threaded nylon bushings on the 6 encoders or the push switch action will be impaired and control rotation will not be smooth. ​ I would say the job start to finish can be performed in about an hour and there'​s nothing particularly difficult about it.  I will report back in several months if the fix held. (April 2015 - fix has held)
  
  

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